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JIS B2220 Steel Flanges are Japanese Industrial Standard flanges rated at four pressure classes, 5K, 10K, 16K, and 20K, made primarily from carbon steel grades SS400 or S25C, with 10K being the most widely used class for general piping at working pressures up to roughly 1.0 MPa. The number before K indicates the nominal pressure rating in kilogram-force per square centimeter, so a 10K flange is built for higher pressure and uses a larger bolt circle and thicker flange body than a 5K flange of the same pipe size.
Reading the JIS B2220 Standard
JIS B2220 covers steel pipe flanges used across piping systems in Japan and across Asian industrial supply chains. The standard defines dimensions, bolt hole patterns, facing types, and pressure temperature ratings for flanges ranging from 10A to 600A in nominal size. Unlike ANSI flanges, which use pound class ratings such as 150 or 300, JIS flanges use the K rating system tied directly to kilogram-force per square centimeter.
JIS B2220 Flange Dimensions
Dimensions scale with both nominal pipe size and pressure class. The table below shows representative outside diameter and bolt circle figures for a mid-range pipe size across the four common classes.
| Class | Nominal Size 100A OD | Bolt Circle Diameter | Number of Bolt Holes |
| 5K | 175 mm | 140 mm | 8 |
| 10K | 210 mm | 165 mm | 8 |
| 16K | 210 mm | 165 mm | 8 |
| 20K | 225 mm | 175 mm | 12 |
Flange thickness also increases with class, typically moving from around 16 mm at 5K to over 22 mm at 20K for the same 100A pipe size, which accounts for the higher pressure containment requirement.
JIS B2220 Flange Types by Facing and Attachment
Beyond pressure class, flanges are also categorized by how they attach to the pipe and how the sealing face is machined.
Slip-on plate type, the most common and economical option for general piping.
Tapered hub design for better stress distribution, used in higher pressure or cyclic load lines.
Solid disc used to seal the end of a pipe run or isolate a section for maintenance.
Used on smaller diameter pipe where the pipe end inserts into a machined socket before welding.
Screwed connection for pipe runs where welding is impractical or prohibited.
Carbon Steel Material Specification
Most JIS B2220 flanges are manufactured from one of two carbon steel grades, selected based on service temperature and mechanical strength needs.
| SS400 | General structural carbon steel, tensile strength around 400 MPa, used for standard temperature and pressure service. |
| S25C | Medium carbon steel with roughly 0.25 percent carbon content, offering higher strength for demanding piping systems. |
| SUS304 / SUS316 | Stainless variants used when corrosion resistance is required instead of standard carbon steel. |
Carbon steel flanges are typically supplied with a black oxide or painted finish, while galvanized coating is specified for outdoor or corrosive environments.
Pressure Rating of the JIS B2220 10K Flange
The 10K class is rated for a maximum working pressure of approximately 1.0 MPa at standard ambient temperature, with the allowable pressure decreasing as service temperature rises, following the standard's pressure temperature derating tables. This makes 10K the default choice for water, air, and general utility piping across most factories and municipal systems, which is why it accounts for the largest share of flanges specified in typical industrial projects.
Difference Between 5K and 10K Flanges
The distinction between these two common classes comes down to three measurable factors.
| Factor | 5K Flange | 10K Flange |
| Maximum working pressure | Approximately 0.5 MPa | Approximately 1.0 MPa |
| Typical application | Low pressure drainage and gravity flow lines | General process piping, compressed air, water supply |
| Flange thickness | Thinner profile | Thicker profile for higher pressure containment |
| Bolt circle size | Smaller, fewer heavy duty fasteners needed | Larger, matched to higher bolt load requirements |
Specifying the wrong class is a common and costly mistake, since a 5K flange installed on a 10K rated system will fail well before reaching the system's intended operating pressure. Always confirm the class marking stamped on the flange face matches the piping system's design pressure before installation.
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