Lap Joint Flanges (typically used in conjunction with a Stub End) are the preferred choice for piping systems requiring frequent disassembly, cleaning, or rapid alignment. At Jiangyin Zhonghai Precision Machinery Co., Ltd., our Lap Joint Flanges combine high-strength forging expertise with meticulous machining accuracy.
Since the flange itself does not contact the internal medium, we offer "Multi-Material" solutions—utilizing high-performance alloy stub ends paired with carbon steel flanges. This approach significantly reduces material costs while maintaining system integrity. Leveraging our 4-meter machining capacity and 10-ton single-component forging capability, Zhonghai provides both standard and bespoke solutions for the most demanding industrial environments.
Core Advantages
·In-house Integrated Manufacturing: We operate a full production line—from raw forging and heat treatment to CNC turning and drilling—ensuring total quality control at every stage.
·Certified Quality Excellence: ISO 9001 certified, with PED (Pressure Equipment Directive), TUV, and TS qualifications, meeting the highest international safety and regulatory standards.
·Heavy-Scale Production Power: Our size range covers 1/2" to 60", with pressure ratings up to Class 2500. We are one of the few manufacturers capable of handling components up to 4 meters in diameter and 10 tons in weight.
·Rapid Assessment & Delivery: For non-standard projects, our engineering team provides fast technical evaluations and quotations based on your drawings or key parameters (OD, ID, thickness, bolt circle, etc.).
Key Features
·Unmatched Alignment Flexibility: The flange ring rotates freely on the pipe, simplifying bolt hole alignment and significantly reducing on-site installation time.
·Metallurgical Cost Optimization: Allows for the use of expensive corrosion-resistant alloys only for the stub end, while the flange can be made of economical carbon steel.
·Enhanced Forged Integrity: Our forging process eliminates internal defects and improves grain flow, enhancing fatigue resistance under high-pressure cycles.
·Precision Facing: Strict adherence to ASME and EN standards ensures surface flatness and roughness meet top-tier industry specifications for leak-free sealing.
Application Scenarios
·Corrosive Media Handling: Chemical and pharmaceutical lines where expensive alloy stub ends are required.
·Frequent Maintenance Systems: Production lines that require regular disassembly for cleaning or inspection.
·Confined Space Installation: Jobsites where rotating the entire pipe for alignment is difficult or impossible.
·Large-Scale Pressure Vessels: Interfaces for massive vessels and heavy machinery components up to 4 meters.
| Item | Technical Specifications |
| Standards | ASME B16.5, B16.47; EN 1092-1; DIN; JIS B2220; GB/T, etc. |
| Size Range | 1/2" – 60" (DN15 – DN1500); Custom up to 4,000 mm |
| Pressure Ratings | Class 150 – Class 2500; PN6 – PN400 |
| Material Grades | CS: A105, S235JR, Q235, C22.8SS: 304/L, 316/L, 321, 347Alloy/Duplex: F11, F22, F51, F53, etc. |
| Manufacturing | In-house Forging + Heat Treatment + CNC Turning + Drilling |
| Surface Finish | Anti-rust Oil, Painting (Black/Yellow), Electro-galvanized, HDG |
| Weight Capacity | Single component up to 10 Tons |
| Testing & QA | Mechanical Testing, UT, MT, Dimensional Inspection (MTC available) |
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