In the most demanding environments, such as petrochemical processing, nuclear power, and subsea engineering, standard stainless steel often fails to meet the required corrosion resistance and thermal stability. Nickel-based Alloy Flanges from Jiangyin Zhonghai Precision Machinery Co., Ltd. are specifically engineered to bridge this gap.
As an ISO 9001, PED, and TS certified manufacturer, we offer a fully integrated production suite—from in-house forging and specialized heat treatment to precision CNC machining. Whether you require standard components in Inconel, Hastelloy, or Monel, or complex custom parts up to 4 meters in diameter and 10 tons in weight, Zhonghai provides the reliability needed for zero-leakage operations in high-pressure and highly corrosive media.
Core Advantages
·Vertical Integration: With dedicated forging, heating, and CNC lines, we maintain 100% control over the manufacturing process, ensuring uncompromised quality from ingot to finished flange.
·Advanced Customization: We specialize in "Make-to-Print" services. Provide us with your drawings or key parameters (OD, ID, Thickness, Bolt Circle), and our engineering team will deliver a rapid technical evaluation and quote.
·Heavy-Duty Capacity: Capable of producing flanges up to 4 meters in diameter with pressure ratings from Class 150 to Class 2500, supporting the world's largest industrial vessels.
·Global Compliance: Manufactured strictly to ASME, ASTM, EN, DIN, JIS, and GB standards. Every component is backed by rigorous non-destructive testing (UT/MT/PT) and material traceability.
Key Features
·Exceptional Corrosion Resistance: Superior performance in reducing/oxidizing acids (sulfuric, hydrochloric, phosphoric) and high-chloride environments, resisting pitting and stress corrosion cracking.
·Thermal Stability: Maintains high mechanical strength and oxidation resistance at elevated temperatures, preventing creep and deformation.
·Precision Machining: Utilizing advanced CNC turning and drilling to ensure sealing faces (RF, RTJ) meet the most stringent roughness and geometric tolerance requirements.
·Optimal Metallurgy: Premium alloy grades combined with specialized solution annealing ensure a uniform grain structure and consistent performance.
Applications
·Chemical & Environmental: Reactors, heat exchangers, and FGD (flue gas desulfurization) systems handling aggressive chemicals.
·Marine & Offshore: Desalination plants, subsea manifolds, and offshore oil/gas production platforms.
·Power & Nuclear: Coolant systems and high-temperature steam lines in nuclear and thermal power plants.
·Aerospace: Test stands and propulsion system piping for extreme thermal environments.
| Item | Technical Specifications |
| Available Materials | Inconel (600, 625, 718), Hastelloy (C276, C22), Monel (400, K500), Incoloy (800/H/HT, 825) |
| Standards | ASME B16.5, B16.47, MSS SP-44, API 6A, EN 1092-1, DIN, JIS, GB |
| Pressure Ratings | Class 150, 300, 600, 900, 1500, 2500; PN6 - PN400 |
| Size Range | 1/2" – 60" (DN15 – DN1500); Custom sizes up to 4 meters |
| Facing Types | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Male & Female (M&F), Tongue & Groove (TG) |
| Manufacturing | Free Forging, Die Forging, Ring Rolling + CNC Precision Machining |
| Heat Treatment | Solution Annealing, Age Hardening (as per material grade) |
| Testing Capability | PMI (Material Analysis), Mechanical Testing, UT/PT/MT, Hydrostatic Testing |
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